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Products

Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine

group nameLaser Fume Extractor
Min Order1 set
brand nameACMAN
modelTOKA-100B-J
payment methodT/T
update timeMon, 22 Apr 2024 11:10:26 GMT

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Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine...

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Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine

The user is a semiconductor silicon manufacturer in China. The ask ACMAN to come to the factory and design a dust extraction system for its 2D laser cutting machine.

The laser machine's information is below:

Brand: Komatsu

Model: TLV 510

Table size: 1550 W*3100mm L

Working time: 5hour/day

The table moving Y Axle, but the laser head only moving X Axle;

ACMAN Solutions

On the laser head, we designed a stable dust extraction hoods by stainless steel. Considering the X axle moving of the laser head, so we add a flexible hose for the extension and flexibility. Then the flexible hose is connect to a hard metal pipe to ACMAN cartridge auto cleaning dust collector.

Dust Extraction Hood Design

Dust Collector Introduction

How does ACMAN Cartridge Dust Collector Working?

The laser dust came into the dust collector body, and there has a spark tarp for avoiding the spark risks, then the raw gas come to the cartridge filters for filtration. the clean gas come out by the centrifugal force generated with the centrifugal fan.

Thanks to the pulse jet system that could clean the filter automatically by compressed air backflow.

The dust came into the dust bin, and could be removing manually.

Video After Installation

Parameter

Model （B）	Air volume （m³/h）	Filter Area (m³)	Fan pressure （Pa）	Power （kw）	Air Source (Mp)	Sound （dB）
TOKA-8B-J	500-900	12	1780	0.75	0.4-0.6	65
TOKA-10B-J	900-1100	12	2040-1780	1.1	0.4-0.6	67
TOKA-15B-J	1400-1600	18	2040-1780	1.5	0.4-0.6	70
TOKA-25B-J	1688-2476	30	2150-1820	3	0.4-0.6	73
TOKA-30B-J	2664-3405	30	2700-2200	4	0.4-0.6	73
TOKA-40B-J	3786-4527	36	2700-2200	5.5	0.4-0.6	75
TOKA-60B-J	4973-6457	48	2700-2200	7.5	0.4-0.6	75
TOKA-80B-J	7081-8489	60	2700-2200	11	0.4-0.6	78
TOKA-100B-J	8490-10455	75	2790-2020	15	0.4-0.6	80
TOKA-120B-J	10400-13455	90	2790-2020	15	0.4-0.6	85

Save Money By Converting to Pleated Filter Dust Collector

converting from traditional bags and cages often brings many benefits:

• Improve Operation – Increase Capacity, Decrease Emissions

• Use Less Compressed Air to Clean Filters

• Pleated Filters Last Longer Than Bags

• Reduce Total Number of Filters in Unit

• Easier Installation – Faster Changeout, Less System Downtime, Lower Labor Costs

• Reduce Filter Abrasion and Lower Grain Loading

• Reduce Inventory – Consolidate Several Different Filters Into One Style

Running cost is sooo low

Item	Unit	ACMAN Pleated Filter Dust Collector	Bag House
Airflow	m³/h	10000	10000
First Investment	USD	Est 12000	Est 21000
Fan Motor Power Consumption	USD/Y	15kw/h8h365days (6636)	15kw/h8h365days (6636)
Air Compressor Power Consumption	USD/Y	30Nm3/h 1300	90Nm3/h 3900
Filter Replacement	USD/Y	1075	3320
Valve Replacement	USD/Y	0	0
Maintenance Labor Cost	USD/Y	300	1500
Downtime Cost	USD/Y	2 Hours 0	1 Days Est 2200+
3 Year Total Cost	USD	Est 39933	Est 73669
6 Year Total Cost	USD	Est 67866	Est 126336

Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine

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